Introduction

Proper shaft alignment is critical for the reliable operation of pumps and rotating equipment. Misalignment is one of the leading causes of equipment failure, resulting in excessive vibration, bearing damage, seal failures, and increased energy consumption.

This program, developed by Global Horizon Training Center, provides a comprehensive and practical approach to pump shaft alignment. It covers alignment principles, measurement techniques, modern tools, and troubleshooting methods to ensure optimal equipment performance and longevity.

Participants will gain hands-on knowledge in diagnosing misalignment issues, performing accurate alignment using various methods, and applying corrective actions to improve system reliability.

Course Objectives

By the end of this program, participants will be able to:

• Understand the fundamentals of shaft alignment
• Identify types of misalignment (angular, parallel, combined)
• Use alignment tools (dial indicators, laser systems)
• Perform alignment calculations and corrections
• Diagnose misalignment-related failures
• Apply best practices for installation and maintenance
• Improve equipment reliability and reduce downtime

Target Audience

• Mechanical and Maintenance Engineers
• Reliability and Asset Integrity Engineers
• Rotating Equipment Technicians
• Plant Operators and Supervisors
• Maintenance and Workshop Personnel

Outline

Day 1: Fundamentals of Shaft Alignment

• Importance of alignment in rotating equipment
• Types of misalignment (angular, offset, combined)
• Effects of misalignment on equipment performance
• Alignment standards and tolerances

Day 2: Measurement Techniques and Tools

• Straightedge and feeler gauge methods
• Dial indicator alignment techniques
• Reverse dial method
• Introduction to laser alignment systems

Day 3: Alignment Procedures and Calculations

• Step-by-step alignment process
• Soft foot detection and correction
• Thermal growth considerations
• Alignment calculations and corrections

Day 4: Advanced Alignment and Troubleshooting

• Laser alignment techniques and interpretation
• Diagnosing alignment errors
• Vibration analysis related to misalignment
• Troubleshooting common alignment problems

Day 5: Best Practices and Final Workshop

• Installation and maintenance best practices
• Alignment documentation and reporting
• Case studies on pump failures due to misalignment
• Final workshop: Performing full alignment procedure
• Review and evaluation