Engineering, Oil and Gas

Training Course: Process Plant Start-up, Commissioning & Troubleshooting


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EN6018

12 - 23 Jan 2025

Istanbul (Turkey)

Hotel : DoubleTree by Hilton Istanbul Esentepe

Cost : 10080 € Euro

  Introduction

There is an alarming trend in the industry to discount the potential contribution of the Technical/Operations function to productivity improvement, product quality and gains in market share. Principles taught in this training session will help you to understand the true nature and different techniques of problem-solving and problem prevention in the operational/process environment.

Excellent Troubleshooting skills are considered a core competency for 'Best-in-Class' industrial companies. If your company’s goals include minimizing downtime then this workshop is a must because it delivers rapid, safe Troubleshooting.

Objectives

  • How to become a 'Top Gun' Troubleshooter by acquiring new skills

  • To develop a structured approach to Troubleshooting and Problem Solving which uses common terminology and shared understanding

  • To point the way to Continuous Improvement in the way you run your processes and make incremental efficiency gains

  • To understand the difference between having a technical manual on the bookshelf - and actually making it work

  • To identify the "motivated" people who should be the champions of Troubleshooting and Problem Solving - and who should just follow

  • To understand work practices which "allow" success in Troubleshooting and Problem Solving through reducing the variability of your process

Methodology

The program will be conducted in a facilitative style with a combination of lecture and practical exercises in the use of techniques, case studies and a high level of lively debate and sharing of ideas. Delegates will be encouraged to introduce problems of their own for discussion and analysis. Copies of all lecture materials, case studies and workbooks will be provided.

Outlines

DAY 1:

Introduction and Preparation

  • Introduction to Process Plant Start-Up and Commissioning

  • Organization and Roles

  • Supplementary Topics

  • Cost Estimation

  • Spare Parts Planning

DAY 2:

Commissioning Strategy

  • Commissioning Strategy

  • Mechanical Completion & Integrity Checking

  • Pre-commissioning and Operational Testing

  • Start-up/Initial Operation, Testing, and Acceptance

DAY 3

Process Plant and Machinery Specific Issues

  • Process Plant and Machinery Commissioning

  • Instrumentation and Control Systems

  • Preparing and Isolating Process Plant

DAY 4:

Management, Planning, and Control

  • The Start-Up and Commissioning Planning and Control

  • A Short-cut Approaches to Planning

  • Progress Monitoring and Control

  • Earned Value Analysis

DAY 5:

Managing Risks during Commissioning

  • Trouble Shooting and Problem Solving

  • Risk Management

  • Managing Safety and Quality

  • Conclusion

DAY 6:

Concepts

  • The nature of process problems affecting performance

  • Performance defined in terms of generic variables: Speed, Quality and Cost

  • Effort inputs in context - Asset-based or Business Process-based

  • Structured approach - The Operations Process redefined

  • Configuration; Operation; and Optimization

  • Maturity Indexing: Planning, Control, Congruence, Empowerment

  • 6 Big Losses, 7 Wastes

DAY 7:

Tools and Techniques - Practical Experience

  • Interactive and Dynamic variable relationships analysis

  • Techniques introduction

  • Tools introduction

  • Problem Analysis

  • Practical Use of Tools and Techniques

  • Case Studies

  • Tools & Techniques - selecting the right one

DAY 8:

People Issues

  • Working practices - empowerment or impairment?

  • Group dynamics

  • Individual motivators

  • Developing Troubleshooting and Problem-Solving skills

  • Managing change

DAY 9:

Operator, Maintainer, Designer Interface

  • Cross-functional and Teamworking

  • Introduction to the Theory of Inventive Problem Solving

  • Auditing your process to a dynamic standard

  • Effect of Maintenance/Operations strategy

  • Development of Standards and Key Performance Indicators

  • Life Cycle Costing, Design for Operation, Design for Maintenance

DAY 10:

Open Forum

  • Revisit Concepts, Tools and Techniques

  • Your Problems - Case Studies

  • Your Action Plan

  • Wrap up

Engineering, Oil and Gas

Training Course: Process Plant Start-up, Commissioning & Troubleshooting


Register Now
Quick Inquiry
Discount Group Download Brochure (37)

EN6018

12 - 23 Jan 2025

Istanbul (Turkey) - DoubleTree by Hilton Istanbul Esentepe

Hotel : DoubleTree by Hilton Istanbul Esentepe

Cost: 10080 € Euro


  About Istanbul

Few places compare to the vibrant, cosmopolitan city of Istanbul, whose enormous size straddles both Europe and Asia, forming a bridge between western and eastern cultures. Resting upon the natural harbor of the Golden Horn, the skyline of the once-Constantinople is pierced with minarets and ancient monuments that embody centuries of history. While it is brimming with historical landmarks and colorful markets, modern Istanbul is also well represented through its contemporary art scene, European-style café culture, world-class dining venues.


  Things to do and places to visit in Istanbul

Istanbul is teeming with attractions and landmarks from historic sights and unique cuisine to lively markets and unmistakable culture. It is a thriving city, with a myriad of things to do that skillfully manage to blend every aspect of both the contemporary and the historical world.

On a city break in Istanbul be sure to:

  • Visit a hammam, a traditional Turkish bath, whose origins date back to Roman times.
  • Marvel at the Hagia Sophia, Süleymaniye Mosque and Blue Mosque, Istanbul's most spectacular monuments that dominate the skyline.
  • Explore the Topkapi Palace Museum, one of Istanbul's most visited museums, home to over 80,000 artifacts.
  • Walk through the Basilica Cistern, an underground marvel built in the 4th century.
  • Be dazzled by the Grand Bazaar, one of the world's oldest and largest covered markets.
  • Go shopping for exotic products and Turkish delights in the Spice Bazaar.
  • Cross the bridge connecting Europe and Asia against the backdrop of the Bosphorus, or take a Bosphorus cruise.
  • Taste the diversity and flavor of Turkish cuisine.
  • Admire panoramas of the city from the Galata Tower.
  • Walk through Taksim Square, the city's dynamic square that never sleeps.
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