Introduction:

This training program, designed by Global Horizon Training Center, is structured to build strong technical capabilities in the inspection, testing, and resolution of operational issues in Fire and Gas (F&G) systems used across industrial facilities. F&G systems are critical layers of protection in high-risk environments like oil & gas, petrochemicals, energy plants, and manufacturing facilities. Their proper operation ensures the early detection of hazardous conditions, triggering alarms or safety shutdowns.
This course focuses on equipping engineers and technicians with field-tested practices, tools, and procedures to inspect, test, evaluate, and resolve faults in F&G systems while complying with international safety standards such as NFPA, IEC, and ISA.

Objectives:

By the end of this training program, participants will be able to:

• Identify and classify the components and functions of F&G detection and suppression systems.

• Perform routine and advanced inspections aligned with manufacturer and regulatory requirements.

• Apply testing procedures for functionality, calibration, and safety assurance.

• Use tools and checklists to detect faults and system failures accurately.

• Execute structured problem-solving methods to restore system integrity.

• Interpret system logs, sensor signals, and fault codes for diagnosis.

• Prepare inspection and testing reports to meet compliance requirements.

Course Methodology:

• Interactive classroom sessions and technical presentations

• Real-world case study analysis and industry scenarios

• Hands-on sessions with fire panels, detectors, and gas monitors (where feasible)

• Group activities and guided troubleshooting exercises

• Live demonstrations of testing and calibration techniques

• Visual inspection protocols and structured fault analysis

• Review quizzes and applied exercises after each section

Organizational Impact:

• Ensure safety-critical systems are functional and reliable at all times

• Reduce the risk of fire/gas incidents through structured inspection and timely issue resolution

• Strengthen compliance with global standards and internal HSE policies

• Reduce downtime through predictive maintenance and early fault detection

• Improve technical documentation and reporting processes for audits

• Enhance the skill level and autonomy of in-house maintenance teams

Target Audience:

• Fire & Safety Engineers

• Instrumentation and Control Technicians

• Electrical and Automation Maintenance Staff

• Facility Inspection Teams

• HSE and Risk Management Officers

• Operation Supervisors and Industrial Safety Professionals

• Anyone responsible for maintaining or auditing F&G systems in critical infrastructure

Course Outline

Day 1: Overview of Fire and Gas (F&G) Systems

• Introduction to F&G system architecture

• Types of F&G systems: Conventional, Addressable, Intelligent

• Detection technologies: smoke, heat, flame, gas

• Standards and regulatory frameworks (NFPA, ISA, IEC, API)

Day 2: Functional Components and Signal Flow

• F&G control panels and wiring architectures

• Detectors: IR, UV/IR, catalytic, electrochemical

• Input/output modules and loop devices

• Signal transmission: wired, wireless, hybrid models

Day 3: Inspection Principles and Planning

• Visual inspection of devices and infrastructure

• Common signs of system degradation or tampering

• Inspection intervals and documentation practices

• Creating and using checklists and audit templates

Day 4: Fire Detection System Testing

• Functional testing of fire detectors and control panels

• Manual call point testing procedures

• Alarm circuit verification

• Sounder and beacon performance tests

Day 5: Gas Detection System Testing

• Calibration and bump testing of gas detectors

• Testing for sensor accuracy and environmental response

• Alarm setpoints and threshold confirmation

• Zeroing and span calibration procedures

Day 6: Tools and Equipment for Testing & Diagnostics

• Multimeters, loop testers, simulators

• Calibration kits and gas cylinders

• Diagnostic software tools

• Personal safety equipment for inspectors

Day 7: Fault Detection and Root Cause Analysis

• Fault classification: sensor fault, power fault, communication error

• Interpreting control panel logs and diagnostic codes

• Root Cause Analysis (RCA): 5 Whys, Fishbone diagram

• Decision trees for issue resolution

Day 8: Troubleshooting Techniques and Issue Resolution

• Troubleshooting loops, circuits, and isolated zones

• Replacing and reprogramming defective components

• Restoring system integrity after failure

• Testing post-resolution performance

Day 9: Compliance, Documentation, and Reporting

• Compliance documentation requirements

• Creating test reports and inspection logs

• Regulatory vs internal reporting formats

• Preparing for third-party audits

Day 10: Case Studies, Field Applications, and Wrap-up

• Real case studies from industrial sectors

• Mock inspection and testing simulation

• Group-based resolution of a system fault scenario

• Final discussion, review, and Q&A

• Optional knowledge check or assessment